ZRJ-500L真空乳化机

产品名称:ZRJ-500L真空乳化机

产    地:温  州

产品介绍:

ZRJ-500L高速剪切乳化机详细内容:

1. 结构形式:有主机1台,油相锅1只,水相锅1只,操作平台1件等组成。主锅,油相锅,水相锅的内胆材质316L,夹套材质304,外套材质304。
2. 主锅有效容量550L,工作量500L,油相锅有效容积250L,水相锅有效容量310。油水锅主要将物料预热,然后进入主锅乳化。
3. 加热方式:电加热,功率主锅12kw,油相锅8kw,水相锅8kw。夹套内可进行油加热或进水加热,如果进油加热必须配一只油罐容积为150L,配一台转油泵,就可以循环加热。
4. 冷却方式:自来水冷却。
5. 乳化方式:均质器与高速切剪刀进行乳化。电机功率7.5kw-2p变频调速。
6. 搅拌方式:框式回流搅拌桨进行搅拌及刮壁,功率3.7kw-4p变频调速。
7. 开盖方式:双杆液压升降,电机功率2.2kw,配有安全自锁装置。
8. 进料方式:真空自吸进料,主要由油相锅和水相锅的物料进入主锅乳化。
9. 出料方式:有三种,1.底部气动出料 2. 电动倒锅出料 3. 正气压出料。
10. 控制方式:所有动作及温度均由触摸屏控制(包括进出料)
11. 外开尺寸:主机长×宽×高,2900×1200×2600mm。工作时上升高度3800mm 包含油水锅整套外形尺寸:长×宽×高 3500×3050×2600mm

ZRJ-500L Cream Vacuum Emulsification Blender

1. Composition: main machine one set, oil tank one unit, water tank one unit, operation platform one set, 316L stainless steel for the inner material of main tank, oil tank, water tank, 304 stainless steel for jacket material and outer material of main tank, oil tank, water tank.
2. Valid volume for main tank: 550L; Working volume: 500L; Valid volume for oil tank: 250L; Valid volume for water tank: 310L; Oil and water tank is used for pre-heating the material, then the material enters the main tank for emulsification blending.
3. Heating method: heating by electricity, power of main tank: 12kw, power of oil and water tank: 8kw, heating medium can be used by oil or water, if heating by oil, it should heat cycling by oil pump and another oil tank (150L).
4. Cooling method: cooling by water
5. Emulsification method: emulsified by mixer and high-speed scissors. Power: 7.5kw-2p frequency converter
6. Blending method: Frame type overflow mixing paddle is mixing the material and scraping the wall
7. Cap open method: lift by hydraulic pressure, motor power: 2.2kw, with safety auto-lock system.
8. Material feeding method: auto-sucking the material under vacuum from oil and water tank into the main tank.
9. Material releasing method: three ways: 1. From the outlet pipe under the main tank by pneumaticity. 2. From turning over the main tank by electricity. 3. by positive air pressure.
10. Control method: Controlled all by touch screen, including the temperature and material feeding and releasing.
11. Outer dimension: main machine: 2900*1200*2600mm; the maximum lifting height: 3800mm; including the oil and water tank dimension: 3500*3050*2600mm.

ZRL-300L真空乳化搅拌机

产品名称:ZRL-300L真空乳化搅拌机

产    地:温  州

产品介绍:

ZRL-300L真空乳化搅拌机产品内容:
       
1整机外形尺寸:长×宽×高×全高 3200×2500×2250×3200mm.
2 乳化锅:工作容积300L 材料SUS316L ,电加热及蒸汽加热,水冷却。
3 高速剪切乳化机结构形式:三层结构,上下封头,上封头与罐体用法兰连接。下封头直接与罐体相连,罐体内胆材料为316L。厚度为6mm,内抛光300MESH(卫生级),夹套材料为SUS304,厚度为4mm,工作压力0.3MPa,保温外套为304材质 ,厚度2mm,外抛光300MESH(卫生级),所有焊缝磨平后抛光处理,保温材料,采用PU聚氨脂发泡液工艺。
4 锅内带三套搅拌装置:
      1,高速剪切均质乳化,功率5.5KW 转速0-3200r/min(变频调速)
      2,回流式框形搅拌浆,功率2.2KW 转速0-70r/min(变频调速)
      3,逆向搅拌,刮壁与搅拌浆同一个电机传动 ,转速0-70r/min
5 罐体上主要配件:进料口配有管道过滤器,加料口,吸真空口,无菌呼吸口,带灯带雾刷视镜,温度传感器,CIP清洗器,出料口,安全阀,压力表,负压感应器等装置。
6液压系统:
        油箱,油缸,电磁阀,溢流阀,液压回流控制阀等结构。
7 真空系统:
       主锅真空泵ZBV2061型,抽气量52㎡/h,电机功率1.5KW。
8 电气控制系统:
         触摸屏,LCD显示器,电器元件为西门子产品,变频器为日本松下电工,按钮类采用施耐德公司产品。仪表,传感器,温控仪等采用国内优质产品。乳化,加温,冷却等所需时间,均可用数据输入触摸屏与模块自动控制。
9 密封  密封材料,采用硅橡胶密封垫进行密封。
10 线端接点全部采用压帽工艺连接。
11 本机分两组结构。。
12 外表面的各拐角处全部圆弧过度,手感平滑。

 

ZRJ-300L Vacuum Emulsification Mixer
          

1. Outer dimension: main machine: 3200×2500×2250 MM; The maximum lifting height: 3200.
2. Emulsification Tank: working volume: 300L; material: SUS316L; electricity heating and steam heating, water cooling
3. Structure: three layer, top and bottom sealing heads, top sealing head connecting with the tank by the flange, bottom sealing head connecting with the tank directly, the material for inner side of the tank is 316L, thickness: 6mm, inner polish: 300MESH(hygiene grade), jacket material: SUS304, thickness: 4mm, working pressure: 0.3Mpa, heat preservation coat: 304, thickness: 2mm, outer polish: 300MESH(hygiene grade), weld crack polish, heat preservation material, adopting on PU bubble liquid working art.
4. There are three sets of mixing system in the tank:
1. High speed scissors: power: 5kw; turn speed: 0-3200r/min
2. Overflow frame-shape mixer: power: 2.2kw; turn speed: 70r/min
3. Backwards mixer:  2.2kw; turn speed: 0-70r/min
5. Main parts from the tank: product inlet filter; product fitting inlet; vacuum sucking outlet; germless breath mouth; mirror with light and brush; temperature sensor; CIP cleaner; product outlet; safety valve; pressure meter; negative pressure sensor, etc.
6. Hydraulic pressure system:
Oil box, oil cylinder, electromagnetic valve, overflow control valve.
7. Vacuum system:
Main tank vacuum pump ZBV2061, air drawing volume 52㎡/h, motor power:1.5kw
8. Electric control system:
Electric component is Schneider brand, frequency convertor is Matsushita, press button is Schneider brand. Meter and sensor, temperature is the best quality made in china. Temperature control, data input, automatic control.
9. Seals
Material of seals is silicon rubber seals.
10. Connecting way of Clamping Nut for the connector of wire end
11.  The machine has two parts, bottom settlings can be fixed on the platform (the stand for oil tank and water tank)
12.  Outer surface for each corner is arc shape, and the touch feeling is soft.

ZRL-100L真空乳化搅拌机

产品名称:ZRL-100L真空乳化搅拌机

产    地:温  州

产品介绍:

ZRL-100L真空乳化搅拌机产品内容:
       
1整机外形尺寸:长×宽×高×全高 2950×2100×2120×2970MM
2 乳化锅:工作容积100L 材料SUS316L ,蒸汽加热,水冷却。
3 高速剪切乳化机结构形式:三层结构,上下封头,上封头与罐体用法兰连接。下封头直接与罐体相连,罐体内胆材料为316L。厚度为5mm,内抛光300MESH(卫生级),夹套材料为SUS304,厚度为4mm,工作压力0.3 MPa,保温外套为304材质 ,厚度2mm,外抛光300MESH(卫生级),所有焊缝磨平后抛光处理,保温材料,采用PU聚氨脂发泡液工艺。
4 锅内带三套搅拌装置:
      1,高速剪切均质乳化,功率4KW 转速0-3300r/min(变频调速)
      2,回流式框形搅拌浆,功率1.5KW 转速0-80r/min(变频调速)
      3,逆向搅拌,刮壁与搅拌浆同一个电机传动 ,转速0-80r/min
5 罐体上主要配件:进料口配有管道过滤器,加料口,吸真空口,无菌呼吸口,带灯带雾刷视镜,温度传感器,CIP清洗器,出料口,安全阀,压力表,负压感应器等装置。
6 预处理锅:(油,水锅)
      水锅容量80 L;油锅容量80L;各一台,电加热,水冷却。
      结构形式:锅盖半开启式,安装在机架上,带分散刀搅拌,配有自控温度仪装置。
      三层结构:内胆材料为SUS316L,厚度为5mm,内抛光300MESH(卫生级)。中胆材料为SUS304,厚度为4mm,工作压力0.3 MPa,保温外套材料为SUS304,厚度2mm,外抛光300MESH(卫生级),保温层采用PU聚氨脂发泡液工艺。分散刀搅拌功率1.1KW,转速960r/min,出料口配有卫生级气动放料阀。
7液压系统:
        油箱,油缸,电磁阀,溢流阀,液压回流控制阀等结构。
8 真空系统:
       主锅真空泵ZBV2060型,抽气量32㎡/h,电机功率1.1KW。
9 电气控制系统:
         电器元件为施耐德产品,变频器为日本松下电工,按钮类采用施耐德公司产品。仪表,传感器,温控仪等采用国内优质产品。温度控制,输入数据,自动控制。
10 密封
         密封材料,采用硅橡胶密封垫进行密封。
11 线端接点全部采用压帽工艺连接。
12 本机分两组结构,底脚根据用户要求可以安装机架平台上(油水锅架)。
13 外表面的各拐角处全部圆弧过度,手感平滑。

 


ZRJ-100L Cream Vacuum Emulsification Blender

1. Outer dimension: main machine: 2950×2100×2120MM; The maximum lifting height: 2970.
2. Emulsification Tank: working volume: 100L; material: SUS316l; steam heating, water cooling
3. Structure: three layer, top and bottom sealing heads, top sealing head connecting with the tank by the flange, bottom sealing head connecting with the tank directly, the material for inner side of the tank is 316L, thickness: 5mm, inner polish: 300MESH(hygiene grade), jacket material: SUS304, thickness: 4mm, working pressure: 0.3Mpa, heat preservation coat: 304, thickness: 2mm, outer polish: 300MESH(hygiene grade), weld crack polish, heat preservation material, adopting on PU bubble liquid working art.
4. There are three sets of mixing system in the tank:
1. High speed scissors: power: 4kw; turn speed: 0-3300r/min
2. Overflow frame-shape mixer: power: 1.5kw; turn speed: 0-80r/min
3. Backwards mixer:  1.5kw; turn speed: 0-80r/min
5. Main parts from the tank: product inlet filter; product fitting inlet; vacuum sucking outlet; germless breath mouth; mirror with light and brush; temperature sensor; CIP cleaner; product outlet; safety valve; pressure meter; negative pressure sensor, etc.
6. Pre-handle tanks (oil tank and water tank)
Water tank volume: 80L; oil tank volume: 80L; electric-heating; water cooling
Structure: half-open cap, fixed on the platform, including the mixing scissors, self-controlled temperature meter equipment.
Three layer structure: the material for inner side of the tank is 316L, thickness: 5mm, inner polish: 300MESH(hygiene grade), jacket material: SUS304, thickness: 4mm, working pressure: 0.3Mpa, heat preservation coat: 304, thickness: 2mm, outer polish: 300MESH(hygiene grade), weld crack polish, heat preservation material, adopting on PU bubble liquid working art. Mixing power: 1.1kw, turn speed: 960r/min, hygiene pneumatic valve for the product outlet
7. Hydraulic pressure system:
Oil box, oil cylinder, electromagnetic valve, overflow control valve.
8. Vacuum system:
Main tank vacuum pump ZBV2060, air drawing volume 32㎡/h, motor power:1.1kw
9. Electric control system:
Electric component is Schneider brand, frequency convertor is Matsushita, press button is Schneider brand. Meter and sensor, temperature is the best quality made in china. Temperature control, data input, automatic control.
10. Seals
Material of seals is silicon rubber seals.
11. Connecting way of Clamping Nut for the connector of wire end
12.  The machine has two parts, bottom settlings can be fixed on the platform (the stand for oil tank and water tank)
13.  Outer surface for each corner is arc shape, and the touch feeling is soft.

ZRL-50L真空乳化搅拌机

产品名称:ZRL-50L真空乳化搅拌机

产    地:温  州

产品介绍:

ZRJ-50L真空乳化搅拌机产品内容:
       
1整机外形尺寸:长×宽×高×全高 2400×1600×1670×2300mm。
2 乳化锅:工作容积50L 材料SUS316L ,电加热,水冷却。
3 高速剪切乳化机结构形式:三层结构,上下封头,上封头与罐体用法兰连接。下封头直接与罐体相连,罐体内胆材料为316L。厚度为5mm,内抛光300MESH(卫生级),夹套材料为SUS304,厚度为4mm,工作压力0.3 MPa,保温外套为304材质 ,厚度2mm,外抛光300MESH(卫生级),所有焊缝磨平后抛光处理,保温材料,采用PU聚氨脂发泡液工艺。
4 锅内带三套搅拌装置:
      1,高速剪切均质乳化,功率3KW 转速0-3600r/min(变频调速)
      2,回流式框形搅拌浆,功率0.75KW 转速0-100r/min(变频调速)
      3,逆向搅拌,刮壁与搅拌浆同一个电机传动 ,转速0-100r/min
5 罐体上主要配件:进料口配有管道过滤器,加料口,吸真空口,无菌呼吸口,带灯带雾刷视镜,温度传感器,CIP清洗器,出料口,安全阀,压力表,负压感应器等装置。
6 预处理锅:(油,水锅)
      水锅容量,45 L;油锅容量45L;各一台,电加热,水冷却。
      结构形式:锅盖半开启式,安装在机架上,带分散刀搅拌,配有自控温度仪装置。
      三层结构:内胆材料为SUS316L,厚度为5mm,内抛光300MESH(卫生级)。中胆材料为SUS304,厚度为4mm,工作压力0.3 MPa,保温外套材料为SUS304,厚度2mm,外抛光300MESH(卫生级),保温层采用PU聚氨脂发泡液工艺。分散刀搅拌功率0.75KW,转速1420r/min,出料口配有卫生级气动放料阀。
7液压系统:
        油箱,油缸,电磁阀,溢流阀,液压回流控制阀等结构。
8 真空系统:
       主锅真空泵ZBV2060型,抽气量32㎡/h,电机功率0.75KW。
9 电气控制系统:
         触摸屏,LCD显示器,电器元件为西门子产品,变频器为日本松下电工,按钮类采用施耐德公司产品。仪表,传感器,温控仪等采用国内优质产品。乳化,加温,冷却等所需时间,均可用数据输入触摸屏与模块自动控制。
10 密封
         密封材料,采用硅橡胶密封垫进行密封。
11 线端接点全部采用压帽工艺连接。
12 本机分两组结构,底脚根据用户要求可以安装带刹的活动轮(油水锅架)。
13 外表面的各拐角处全部圆弧过度,手感平滑。

 

ZRJ-5OL Vacuum Emulsification Mixer
                      
1.Dimention: 2400L×1600W×1670H×2300mm(Fully height)。
2. Emulsification Boiler:50L with SUS316L,Heated by electricity and cooled by water
3. Emulsification Boiler Structure: Two jacket structure .the inner deck is SUS316L,5mm thickness and polished in 300MESH.Middle deck is SUS304,4mmThickness and working pressure 0.3Mpa. The outer deck is SUS304,2mm and polished in 300MESH.Heat preservation jacket adopt Polyurethane Foam technics.Stir power is 0.75KW with 1420r/min.Material outlet is with pneumatic discharging valve.the cover is connected with the boiler body by clamp.

4 .Emulsification boiler with 3 sets stirring device:
      a.Homogenizer: 3KW ,0-3600r/min(speed by transducer)
       b. impeller: 0.75KW ,0-100r/min(speed by transducerk)
c. Scraper is conversely running,sharing the same motor with impeller with 0-100r/min

5 Main Parts on the Emulsification Boiler:
the material inlet with the filter,,adding material inlet,Vacuum,vent,Sight glass,Temperature sensor,CIP,material outlet,safty valve,pressure meter,negative pressure sensor ects devices.。

6. Pre-treatment Boiler:(A material Boiler,B material Boiler)
  A and B Boiler: 45L ,heated by electricity ,cooled by water
  Design:the boiler’s cover can be half open.Boilers are with stir and temperature controller.    
Two jacket structure :the inner deck is SUS316L,5mm thickness and polished in 300MESH.Middle deck is SUS304,4mm
Thickness and working pressure 0.3Mpa. The outer deck is SUS304,2mm and polished in 300MESH.Heat preservation jacket adopt Polyurethane Foam technics.Stir power is 0.75KW with 1420r/min.Material outlet is with pneumatic discharging valve.the cover is connected with the boiler body by clamp.

7.Hydraulic pressure system:
       oil tank,oil vat,Solenoid valve,Overflow valve,Hydraulic circumfluence control Valve etc.。
8 .Vacuum System:
       Vacuum Pump of the Emulsification Boiler : Model ZBV2060
Evacuating Air :32㎡/h
Power:0.75KW
9.Electrical Controlling System:
Touch Screen:Siemens 
Transducer:Panasonic
Button:Schneider
Meter,Sensor,Temperature Controller:Chinese famouse brand
*The Emulsification,Heating,and cooling time can be input in the Touch Screen ,and the control is automatical
        
10.Seal
 Seal Material:Silicon O-ring
11. wire head is clamped and with the cap.
12. this machine is divided into two parts,The Emulisification Boiler and A and B Boiler.The A and B boiler can be designed
with the moving wheel which is the brake function or can be designed with the working stage .
13 .Each corners on the surface are in arc and smooth.